Five Benefits of Hydraulic Rope Equalizers
This Readers Platform examines how the devices can add value beyond safety and cost benefits.
Despite its benefits, the hydraulic rope equalizer is easily one of the most overlooked tools available for elevators and other lift systems. While elevator ropes usually fail to disperse tension evenly, these instruments equalize tension across all ropes involved, which is critical toward preventing costly wear and tear of your cables and sheaves. When rope tension remains uneven, there can be significant consequences in terms of both safety and maintenance.
First, unequal tension can cause excessive wear on your ropes, significantly shortening their lifespan. When rope tension is unequal, it also puts additional stress on the system’s sheaves, causing unnecessary wear on them as well. Overall, unequal tension distribution has been known to significantly affect the general performance of your cables.
Installing rope equalizers on your lift system, however, can make a substantial difference by helping you avoid the significant long-term issues caused by unequal rope tension. Hydraulic elevator rope equalizers effectively and automatically keep tension distributed evenly — extending the life of your cables and providing significant cost savings. Hydraulic elevator rope equalizers effectively and automatically keep tension distributed evenly, leading to the following additional advantages.
1) Significantly Lower Maintenance Costs
Hydraulic rope equalizers can help significantly lower maintenance costs. Once they are installed, they do not require routine or preventive maintenance. When cable tension is unequally dispersed, this often causes greater stress on specific sections of cable, and wear occurs at a much faster rate than normal. When cables wear out quickly, they require more frequent monitoring and maintenance to ensure they remain safe to use.
With rope equalizers, however, the life of your cables will be extended exponentially. Because the machine equalizes tension among cables, the need to inspect or monitor them for undue wear is greatly reduced. Cables will, instead, wear evenly and can simply be replaced at the interval recommended by the manufacturer. Additionally, since the rope tension and rope length are balanced equally, sheave groove wear (caused by inconsistent rope tension and rope stretch) is eliminated.
2) Quick and Easy Installation
Fortunately, hydraulic rope equalizers can be quickly and easily installed. Most units are even shipped and delivered fully assembled. They are designed to be easily mounted and have a great deal of flexibility in installation. Rope equalizers can be installed in almost any possible position needed (an optional console even allows upside-down installation) to fit the unique requirements of a specific application, operation or building.
3) Automatic Remediation of Inconsistent Rope Tension
Historically, rope tension in lift systems has been difficult to measure. Even the best tools are inaccurate, and one of the most common methods still involves a technician estimating the tension of a rope by touching it with their hand. Hydraulic rope equalizers offer efficiency when carrying out their intended function without the need for continuous input from operators and technicians. They are capable of evenly distributing weight to all ropes with perfect precision and can detect inconsistent rope tension in real time to provide instantaneous tension remediation. This virtually eliminates the need for manual touch testing or other tension inspections.
4) Increased Rope Life Expectancy
By using an automated mechanism to even out the tension on your cables, you can significantly extend the life of your ropes, ultimately saving a great deal of money over time by drastically extending the time between replacements. Some studies have shown that by reducing the differences in rope tension, you can extend the life of your rope by nearly 50%.
The use of an equalizer helps defer the negative long-term effects of uneven tension, such as minimizing the amount of wear on ropes, eliminating irregular wear on sheaves/pulleys and removing the risk of loose ropes jumping out of sheaves. Hydraulic rope tensioning devices automatically compensate for rope stretch and can warn the system when the ropes need to be shortened before they begin to slide through the sheave, causing rasping wear or rope slapping in the hoistway.
5) Improved Ride Comfort and System Performance
One of the greatest benefits of the rope equalizer is its ability to create a smoother ride. Because the equalizer reduces the amount of shearing that typically occurs on the rope, there is much less vibration felt when riding inside the lift. Hydraulic rope equalizers also prevent buckling and unnerving noises, which can be extremely uncomfortable and stressful for some users.
In addition, elevator rope equalizers even help improve the precision of the lift, increasing its accuracy when it stops at the holding position. Together, these attributes can create a safer and more enjoyable and relaxed experience for the rider.
With these five unique benefits, it can be extremely advantageous for your operation or business to install a hydraulic elevator rope equalizer. Renown’s Vertima Balance Hydraulic Rope Equalizing device can offer these benefits. It is permanently installed in the lift system to ensure it continuously balances and redistributes the tension of the ropes. It is able to automatically equalize the tension in any condition, including variances in the lift’s load, speed, rise and position. This feature enables the product to equalize the rope’s tension at any given time and to accommodate changing environmental conditions, including gradual rope stretch.